FERMENTOR PILOT PLANT
AUTOMATION IN FERMENTATION PROCESSES USING PLC–SCADA
Automation helps companies utilize fermentors as core equipment in manufacturing processes to achieve production targets. ENERBA has successfully completed the engineering design, installation, and commissioning of fermentation systems for the Ministry of Marine Affairs and Fisheries in Jakarta.
Fermentation is a key manufacturing process in the pharmaceutical and food industries. Our automation solutions provide comprehensive monitoring, data recording, analysis, and control of fermentation systems. Automated fermentors can be implemented across a wide range of applications, from laboratory-scale to industrial-scale operations.
Main Components and Fermentation System Control
The fermentation process is closely related to the growth factors of microorganisms and therefore requires complex control and monitoring systems. Our fermentation reactors are equipped with SCADA-based automation systems to facilitate efficient process control and monitoring.
- Time-dependent set-point profile configuration
- Real-time trend visualization
- Process data management, visualization, and historical data logging
- Fully automated sequencing for SIP, CIP, pressure testing, and operational processes such as aeration and submerged fermentation
- pH, DO, foam, and temperature control
- Agitation speed, pressure, airflow, and sterilization control
Technical Specifications
Client
Control Panel
PLC Controller
SCADA Monitoring
Transmitters
Actuators
Utilities
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Ministry of Marine Affairs and Fisheries (KKP)
HMI Control Panel
OMRON
INDUSOFT
pH, DO, Temperature, and Anti-Foam Sensors by Endress+Hauser
Solenoid Valves, Control Valves, Transfer Pumps, Agitator Speed Control, and Dosing Pumps
SIP (Sterilization-in-Place) System, Boiler, Chiller, Cold Room, Hot Water System, CIP (Clean-in-Place) System, Oxygen Generator,
Cooling Tower, and RO Water Purifier