FERMENTOR PILOT PLANT
AUTOMATION IN FERMENTATION PROCESSES USING PLC–SCADA
Automation helps companies utilize fermentors as core equipment in manufacturing processes to achieve production targets. ENERBA has completed the engineering design, installation, and commissioning of fermentation systems at the Ministry of Marine Affairs and Fisheries, Jakarta. Fermentation is a core manufacturing process in the pharmaceutical and food industries. Our automation solutions enable comprehensive monitoring, recording, analysis, and control of fermentation systems. Automated fermentors range from laboratory scale to industrial scale.
Main Components and Fermentation System Control
The fermentation process is closely related to the growth factors of microorganisms, requiring complex control and monitoring systems. Our fermentation reactors are equipped with SCADA-based automation systems to facilitate effective control and monitoring.
- Time-dependent set-point profile configuration
- Real-time trend visualization
- Process data management, visualization, and historical data logging
- Fully automatic sequencing for SIP, CIP, pressure testing, and operational sequences such as aeration, submersed processes, etc.
- pH, DO, foam, and temperature control
- Agitation speed, pressure, airflow, and sterilization control
Technical Specifications
Client
Control Panel
PLC Controller
SCADA Monitoring
Transmitters
Actuators
Utilities
:
:
:
:
:
:
:
Ministry of Marine Affairs and Fisheries (KKP)
HMI Control Panel
OMRON
INDUSOFT
pH, DO, Temperature, Anti-Foam by Endress+Hauser
Solenoid valves, control valves, transfer pumps, agitator speed control, dosing pumps
SIP (Sterilization in Place) System, Boiler, Chiller, Cold Room, Hot Water System, CIP (Clean-in-Place) System, Oxygen Generator,
Cooling Tower, RO Water Purifier